BASF, a German chemical manufacturer, offers a range of engineering plastics that can be utilized in collaboration with the automotive industry to develop advanced electric vehicle (EV) motors. These thermoplastics are designed to provide high temperature resistance, media resistance, mechanical strength, electric compatibility, purity, and tailored flame retardance. The portfolio includes Ultramid (PA), Ultradur (PBT), Ultrason (PESU/PSU/PPSU), and Ultramid Advanced (PPA).
The thermoplastics offered by BASF are available in various colors and feature short-glass, long-glass, or mineral fiber reinforcement, along with heat stabilizers. These materials are designed for easy processing in injection molding, eliminating the need for post-processing. They are weldable and offer flexible design options for different requirements, including high-voltage insulation, thermal management, hydrolysis and chemical resistance, and high mechanical load. Additionally, these plastics can contribute to weight reduction and reduce noise, vibration, and harshness (NVH).
The applications of these thermoplastics in EV motor parts are diverse, including motor and inverter housings, stator/rotor components, busbars, IGBTs, high-voltage connectors, slot liners, bearing cages, magnetic encapsulation, engine mounts, and other essential components. By utilizing BASF’s engineering plastics, automotive manufacturers can enhance the performance, durability, and efficiency of their EV motors while also meeting stringent industry standards.
Through co-creation partnerships with BASF, automotive companies can leverage the company’s expertise in engineering plastics to develop customized solutions for next-generation EV motors. BASF’s thermoplastics offer a combination of advanced properties such as high temperature resistance, mechanical strength, and tailored flame retardance, making them suitable for a wide range of applications in the automotive industry.
In addition to their superior performance characteristics, BASF’s engineering plastics can also contribute to environmental sustainability by enabling weight reduction in EV motors, leading to improved energy efficiency. By partnering with BASF and utilizing their thermoplastics, automotive manufacturers can achieve innovations in EV technology, enhance the overall performance of their vehicles, and contribute to the advancement of sustainable mobility solutions.
In conclusion, BASF’s portfolio of engineering plastics offers a wide range of benefits for the automotive industry, particularly in the development of next-generation EV motors. By utilizing these high-performance thermoplastics in co-creation partnerships, automotive manufacturers can enhance the efficiency, durability, and sustainability of their EV vehicles while meeting the evolving demands of the market. With BASF’s innovative solutions and expertise in engineering plastics, the automotive industry can continue to drive progress in electric mobility and shape the future of sustainable transportation.
