Summary
- Dürr introduces GigaCoater technology for battery cell OEMs
- GigaCoater combines wider substrate capabilities and faster coating speeds
- Features straight-path product flow with two coating stations in single location
- Coating process uses slot-die against backing roll and tensioned-web-over-slot-die
- GigaCoater expands Dürr’s portfolio of two-sided coating machines
Article
German engineering firm Dürr has launched the GigaCoater technology for battery cell OEMs, offering wider substrate capabilities and faster coating speeds to reduce manufacturing costs while maintaining automotive-grade quality. The machine features a straight-path product flow with two coating stations in one location, along with a non-contact flotation drying system. This setup results in a compact manufacturing footprint, lower energy consumption, and eliminates edge curl after drying. The coating process uses a slot-die against a backing roll, followed by a tensioned-web-over-slot-die for simultaneous two-sided coating in a single pass. The air flotation dryer ensures even, non-contact drying on both sides, improving electrode quality. The GigaCoater expands Dürr’s portfolio of simultaneous two-sided coating machines, previously consisting of the PilotCoater and ProCoater.
The GigaCoater technology by Dürr aims to enhance efficiency and quality in battery cell production by offering simultaneous two-sided coating on a wide substrate. This innovation is designed to streamline the coating process for battery cell OEMs, enabling them to increase production speeds and reduce costs without compromising on quality. The use of a non-contact flotation drying system ensures even drying on both sides of the foil, resulting in improved electrode quality. Additionally, the compact manufacturing footprint and reduced energy consumption make the GigaCoater a sustainable solution for battery cell manufacturing.
The GigaCoater is a significant addition to Dürr’s portfolio of simultaneous two-sided coating machines, which includes the PilotCoater and ProCoater. By introducing this advanced technology, Dürr is further solidifying its position as a leader in the field of mechanical and plant engineering. The GigaCoater offers battery cell OEMs a comprehensive solution for coating processes, with the potential to enhance overall efficiency and productivity in battery cell production. The machine’s innovative design and features aim to address key challenges faced by manufacturers, such as reducing manufacturing costs, maintaining high quality standards, and improving the overall production process.
The GigaCoater’s unique design, featuring a straight-path product flow with two coating stations in a single location, sets it apart from traditional coating machines. This configuration not only reduces the machine’s footprint but also improves energy efficiency and eliminates issues such as edge curl after drying. The use of a slot-die against a backing roll, followed by a tensioned-web-over-slot-die, allows for simultaneous two-sided coating of the foil in a single pass, further enhancing the efficiency of the coating process. The air flotation dryer ensures even and non-contact drying on both sides, resulting in improved electrode quality and overall product performance.
Dürr’s GigaCoater technology represents a significant advancement in the field of battery cell manufacturing, offering OEMs a more efficient and cost-effective solution for coating processes. The machine’s ability to simultaneously coat both sides of the foil in a single pass, combined with its compact design and energy-efficient features, make it an attractive option for manufacturers looking to streamline their production process. By expanding their portfolio of simultaneous two-sided coating machines, Dürr is demonstrating their commitment to innovation and growth in the mechanical and plant engineering industry. The GigaCoater’s ability to maintain high-quality standards while reducing manufacturing costs makes it a valuable addition to Dürr’s range of solutions for battery cell OEMs.
Overall, Dürr’s introduction of the GigaCoater technology marks a significant milestone in the advancement of battery cell manufacturing processes. By offering OEMs a solution that combines wider substrate capabilities, faster coating speeds, and improved quality standards, Dürr is enabling manufacturers to enhance productivity and efficiency in their operations. The GigaCoater’s innovative design, energy-efficient features, and compact footprint make it a promising solution for companies looking to optimize their coating processes and reduce manufacturing costs. As a leader in mechanical and plant engineering, Dürr continues to drive innovation in the industry with technologies like the GigaCoater, providing OEMs with cutting-edge solutions for their production needs.
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