Summary

  • Siemens is addressing critical data challenges in EV battery manufacturing through digital transformation
  • The company aims to standardize and optimize battery manufacturing processes by leveraging underused data
  • Digital twin technology allows companies to virtually model and test new battery designs before physical prototyping
  • Siemens is supporting the battery ecosystem in the US, helping companies innovate and scale quickly
  • Siemens is preparing for future regulations like the EU’s battery passport mandate to ensure transparency and traceability across the supply chain

Article

Siemens is focusing on addressing critical data challenges in the EV battery manufacturing industry through a digital transformation. By leveraging underused data and turning it into actionable insights, the company aims to standardize and improve the quality of battery manufacturing processes. Up to 90% of factory data is often wasted, but Siemens is working to contextualize this data to reduce scrap rates and enhance quality control.

One key aspect of Siemens’ approach is the use of digital twin technology, which allows companies to virtually model and test new battery designs before moving on to physical prototyping. This helps manufacturers save time and costs by optimizing designs digitally before production. The digital twin also facilitates the transition from lab-scale testing to full-scale production, addressing challenges that arise when scaling up production.

Siemens is actively supporting the battery ecosystem in the United States by helping companies innovate and scale quickly to meet the increasing demand for EV batteries. By offering tools that integrate multiple engineering domains, such as chemistry, mechanical, electronics, and software, the company assists manufacturers in managing complex trade-offs early in the development cycle. This approach enables faster innovation and helps companies meet cost and quality standards essential for competitiveness in the EV market.

Looking ahead, Siemens is preparing companies for future regulations like the EU’s battery passport mandate, which is set to go into effect in 2027. This regulation will require extensive traceability for batteries to ensure transparency across the supply chain. Siemens offers a secure, cloud-based battery passport platform that helps manufacturers comply with these regulations. By managing data from manufacturing to end-of-life, the battery passport ensures regulatory compliance and provides valuable insights for optimizing battery usage and lifespan.

By combining data intelligence, digital twins, and automation, Siemens aims to shape a more efficient and sustainable future for battery production. The company’s efforts in standardizing manufacturing processes, optimizing designs through digital modeling, and preparing for future regulations demonstrate its commitment to driving innovation and efficiency in the EV battery industry. With a focus on leveraging data to improve quality control, reduce waste, and meet regulatory requirements, Siemens is making significant strides in transforming the battery manufacturing landscape.

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